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Вибрационная полировальная машина Qpol Vibro

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Vibratory polishing newly discovered

The vibratory polishing device Qpol Vibro is designed for the virtually deformation-free preparation of specimen surfaces. It is ideal for further characterizations, e.g. EBSD (electron backscatter diffraction), AFM analysis and nanoindentation or micro hardness testing.

With a diameter of Ø = 308 mm the large bowl provides sufficient space for polishing of completely filled sample holders, large specimens, as well as for simultaneously polishing up to 21 specimens. Held by strong magnets the polishing bowl can be easily removed by pressing a button and exchanged by simply putting it back into the device – the magnetic forces will do their job.

The clamping ring protects the edge of the polishing cloth to ensure a long service life. In addition, the ring delimits the polishing area and enables the sample holders to move evenly. The bowl is designed for the use of polishing cloths on magnetic systems. Consequently, the cloth is quickly and easily removed.

Преимущества оборудования

  • Rapidly exchangeable polishing bowl with magnetic system
  • Automatic frequency control from 60-120 Hz
  • Surface-Guard reduces crystallization of the suspension and corrosion of the specimen surface
  • Pre-installed preparation methods and consumable list
  • Low-noise operation and vibration-adsorbing construction
  • Transparent hood made of acrylic glass with soft-closing system
  • Preparation for external suction
  • Memory for 200 custom preparation methods
EBSD-Austenite
  • EBSD-Austenite
Pattern Austenite
  • Pattern Austenite
Pattern-index Austenite
  • Pattern-index Austenite

Вибрационная полировальная машина Qpol Vibro Преимущества

The Qpol Vibro offers silent operation based on its robust, high-quality design, innovative vibratory transmission angle, and vibrational motor with oscillation compensation. It may run for hours without any noticeable noise development. The oscillation compensation of the vibrational motor prevents the vibrations from being transmitted to the machine case or bench, thus ensuring silent operation of the Qpol Vibro. The exhaust connection plug may be connected to an external exhaust system to safely discharge moisture or gases, thus providing a safe working environment for the operator.

The transparent, soft-closing hinged hood shows the premium quality of QATM machines and devices. It protects the suspension and specimens from contamination for achieving best preparation results. The Qpol Vibro offers a wealth of features but is still compact and lightweight – with a weight of only 45 kg it is very suitable as a bench top device.

Setting up the polishing bowl
  • Setting up the polishing bowl
Inserting the mounted sample
  • Inserting the mounted sample
Filling in the suspension
  • Filling in the suspension

For optimum results Wide selection of accessories

Sample holders

Sample holders

  • Ø 25-25.4 mm (1”), 300 g, additional weight 90 g
  • Ø 25-25.4 mm (1”), 300 g, additional weight 90 g
  • Ø 38-40 mm (1 1/2”), 550 g, additional weight 190 g
  • Ø 50 mm (2”), 360 g, additional weight 190 g
Leveling plate with sample

Levelling discs Qpol Vibro

  • For levelling of mounted specimens
  • Suitable for specimen with diameter 25-50 mm, 1-2”
  • Special levelling discs for specimens with diameter 60 mm and 70 mm
Handling of various sample holders

Special sample holders

  • Ø 60 mm, 875 g, additional weight 190 g
  • Ø 70 mm, 605 g, additional weight 190 g

Вибрационная полировальная машина Qpol Vibro Tips & Tricks

  • For recurring polishing processes of different materials, simply use a different polishing bowl for each material.
  • Additional weights should be used for hard specimen materials or low mass materials. The number of weights depends on the material hardness and the specimen size.
  • How to improve your preparation?
    Start directly after the last step of QATM’s standard preparation methods and choose one of the polishing methods for a particular material pre- installed in the Qpol Vibro.
  • We recommend to first grind and polish your specimens, e.g. according to the QATM standardized preparation methods. Vibratory polishing is the next step in the process.

Vibratory polishing methods

Material Suspension Cloth Frequency Time (h) Additional weights
Steel 50...150HV Eposal IOTA 85 02:00 1-2
Steel 150...350HV Eposal IOTA 85 01:30 1-2
Steel 350...HV Eposal IOTA 85 01:00 2-3
Cast iron Eposal IOTA 85 02:00 2-3
Austenitic steel Eposal IOTA 90 02:00 2
Aluminum & alloys Eposil M IOTA 90 01:30 1
Copper & alloys Eposil M IOTA 90 01:00 1
Titanium & alloys Eposil M11 IOTA 90 02:00 1-2
Superalloys Eposil M11 IOTA 90 06:00 2
Lead alloys Eposil M IOTA 85 03:00 1
Glass Eposal IOTA 90 06:00 2
Ceramic Eposil M IOTA 90 06:00 2-3
Minerals Eposal IOTA 90 06:00 2
Rocks Eposal IOTA 90 06:00 2
Cleaning mode Water & soap 50:50 IOTA 90 00:10 0

Perfect grinding and polishing – Consumables by QATM

Grinding and polishing is more reliable, safe and efficient when processed with the right ingredients: knowledge, care and the right choice of consumables and instruments.

Вибрационная полировальная машина Qpol Vibro Характеристики

Polishing cloth diameter300 mm / 305 mm (12“)
Порты подключенияUSB, сеть
Exhaust connection plug Ø40 мм
Частота вибрации60 - 120 Гц
Температура окружающей среды10 - 40 °C
Потребляемая мощность0,25 кВА (~0,2 кВт)
Мощность привода (шлифовальный круг)135 ВА (~95 Вт)
Габариты ШхВхГл510 x 300 x 590 мм
Вес~ 45 кг

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