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Термообработанные материалы и приготовление шлифов

Originating in the Bronze Age, heat treatment was further developed to process iron (blacksmithing) around 800 B.C., reaching a first peak with the production of Damascus steel in the beginning of the 10th century A.D. .

Iron was converted into steel by adding carbon, thus giving the alloy new properties like increased hardness. A large number of iron alloys and various elements have been investigated resulting in the development of new steel types suitable for many different applications. Another way to change the properties of steel is heat treatment, like annealing. As time plays a crucial role in this process, temperature-time diagrams have been developed. Today, many temperature-time diagrams have been evaluated to manufacture the best steel for a specific application. These diagrams show the correlation between time and heat and the respective structure (austenite, martensite, bainite) of the treated steel. Heat treatment is primarily performed in hardening shops. The materials treated in hardening plants are mostly the same and reproducible, reliable, and comparable results are mandatory. For effective process control a large number of samples has to be tested. Due to this high throughput, the sample preparation process should be simple and fast. Moreover, the preparation must result in excellent sample flatness to ensure easy and error-free surface inspection.

Modern Damascus steel knife

Modern Damascus steel knife

Термообработанные материалы и приготовление шлифов

QATM предлагает решения для всех задач материаловедения

Materialographic Preparation Process

As a consequence of all these requirements, the preparation method should include:

  • fast and gentle sectioning of samples
  • fast mounting yielding plane surface
  • fast and gentle grinding/polishing
Using QATM’s wet abrasive cutting machines offers the advantage of fast and gentle cutting by choosing the CareCut feature which reduces the heat during cutting and keeps the deformation at a low mass. This facilitates fast subsequent preparation of the sample with only a low degree of deformation and no or minimal structural changes. To obtain a plane surface and a high edge retention, our modular hot mounting press used with Epo black as a mounting compound meets the requirements of high throughput, good edge retention, and a plane surface. Several grinding and polishing methods can be applied for samples from the industrial field and the preparation methods discussed here will give an overview of methods used in this field.

Отрезные станки

Методы пробоподготовки

Метод 1

This method has been well established for a long time. Due to the hardness of the heat-treated samples, the lifetime of the SiC Paper is quite short, resulting in relatively high costs for consumable consumption.

The preparation is as follows:

Шаг Medium Смазка / суспензия Скорость (оборотов в минуту ) Держатель образца Одиночное усилие (№ ) Time (мин)
Grinding SiC, P180 Вода 300 По часовой стрелке 30 До плоскости
Grinding SiC, P320 Вода 300 По часовой стрелке 30 1:00
Grinding SiC, P600 Вода 300 По часовой стрелке 30 1:00
Grinding SiC, P1200 Вода 300 По часовой стрелке 30 1:00
Полировка IOTA Dia complete, 3 150 По часовой стрелке 30 5:00

Метод 2

Planar grinding with a stone offers the advantage of a fast and cost-efficient preparation. But this involves an investment for a special machine. Nevertheless, the overall preparation time is reduced as no SiC papers need to be changed. Additionally, diamond lapping discs can be used, which have a long lifetime.

Шаг Medium Смазка / суспензия Скорость (оборотов в минуту ) Держатель образца Одиночное усилие (№ ) Time (мин)
Grinding Камень, P100 Вода fixed По часовой стрелке 30 До плоскости
Предварительная полировка Galaxy Contero H Dia Complete, 9 мкм 150 Против часовой стрелки 30 4:00
Полировка IOTA Dia Complete, 3 мкм 150 По часовой стрелке 30 4:00

To avoid the investment for a new machine, diamond grinding discs for planar grinding may be utilized offering the advantage of using standard grinding and polishing equipment.

Метод 3

The Galaxy grinding disc is very stiff and yields plane surfaces even if the hardness of the sample surface varies.

Шаг Medium Смазка / суспензия Скорость (оборотов в минуту ) Держатель образца Одиночное усилие (№ ) Time (мин)
Grinding Galaxy red Вода 300 По часовой стрелке 30 До плоскости
Предварительная полировка Galaxy Contero H Dia Complete, 9 мкм 150 По часовой стрелке 30 5:00
Полировка IOTA Dia Complete, 3 мкм 150 По часовой стрелке 30 4:00

Термообработанные материалы и приготовление шлифов

Ferrite-Pearlite, etched with 3% Nital, brightfield 20x

Термообработанные материалы и приготовление шлифов

Martensitic structure after heat treatment, etched with 3% Nital, brightfield 20x

Заключение

В закалочных цехах требования к подготовке образцов включают короткое время подготовки, высокую производительность, надежные результаты с хорошей плоскостностью образцов для испытаний на твердость или исследований поверхности. Метод подготовки с использованием шлифовальной бумаги из карбида кремния SiC требует относительно больших затрат, а использование шлифовального камня требует вложений в специальный станок. Метод использования притирочных дисков дает преимущество использования существующих машин и длительного срока службы расходных материалов, обеспечивая наилучшую экономическую эффективность и удовлетворяя всем необходимым требованиям подготовки.

QATM Продукты & Контакты  

QATM offers a wide range of innovative and robust instruments for materialography, metallography and hardness testing. Our experts know the requirements of each branch of industry and and will be happy to assist in finding the right solution for your application.